Large red oil water separators being installed with crane and construction crew

Mercer International · Albany, NY · Est. 1984

40 Years as the Industry's
Highest-Performing
Oil Water Separator

Engineered for sustained removal efficiency. Built to outlast every system it replaces. Trusted by the operators who can't afford failure.

API 421 Compliant · 25+ Year Service Life · Zero Replacement Parts · 3–5× Longer Maintenance Intervals

Why Most Oil Water Separators
Fail Over Time

And why "cheaper" systems cost more in the long run.

01

Plugging & Fouling

Corrugated plastic media clogs, crumbles, and caves. Solids accumulate, bind with oil, and form sludge that chokes performance.

02

Consumable Dependence

Conventional coalescers require replacement internals — a business model built on your breakdowns. You pay for every cycle of failure.

03

Compliance Drift

Performance degrades over time. API 421 compliance is achieved at startup, then quietly lost — until a regulator shows up.

04

Hidden OPEX

Maintenance shutdowns, cleanout labor, replacement media, and unplanned downtime erode margins year after year. The invoice is just the beginning.

Plastic honeycomb coalescer pack — clean but inadequate design BEFORE: "Good on Paper"
→
Workers removing sludge-filled coalescer pack — failed in service AFTER: "Fails in Service"

Oil + Solids + Time = Sludge™ — Even at low concentrations, solids accumulate, bind with oil, and plug conventional coalescers.

Engineered Systems,
Not Commodity Tanks

Every Mercer system is designed around your process, your flow, your water chemistry, and your compliance targets.

Above-ground oil water separator system
01

Above Ground Separators

API 421 compliant, custom-built for your process flow and water chemistry.

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Below-ground oil water separator installation
02

Below Ground Separators

Steel, concrete, or plastic — engineered for your site conditions and space constraints.

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Mercer retrofit oil water separator system
03

Retrofit & Upgrade

Drop-in Multi-Pack™ internals that restore performance without replacing tankage.

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Specialty separation equipment
04

Specialty Separation & Filtration

Condition and complement our core technology with targeted filtration solutions.

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Piloting and rental units
05

Piloting & Rental

Proof-of-performance skids, lease-to-own, and temporary systems for operational flexibility.

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Quality Engineering.
Real Mathematics. Materials That Last.

📐

First-Principles Engineering

Every performance claim backed by transparent, long-hand calculations — not marketing math. We show you the work.

⚙️

Zero Replacement Parts

Internals that never require replacement. No consumables. No recurring revenue model built on your breakdowns.

✅

API 421 — No Exceptions

Designed to meet and sustain compliance over the full service life — not just pass a startup test and quietly drift.

🔧

25+ Year Service Life

3–5× longer maintenance intervals. Built to outlast every system it replaces. ROI that compounds for decades.

40Years
$725K25-Year Savings
2.5Year ROI Parity
0Replacement Parts

Trusted Where Uptime and Compliance
Are Non-Negotiable

Oil and gas is our foundation. But the same engineering discipline solves separation challenges across every industry where failure is not an option.

Industrial oil water separator for refineries and chemical plants

Electric Utilities

Hydroelectric · Combined Cycle · Coal · Nuclear · Renewables

Containing transformer leaks and oily sumps. Managing turbine washdown and substation runoff before it hits permit limits.

Mercer oil water separator facility with technicians

Transportation

Airports · Rail Yards · Vehicle Maintenance · Parking Facilities

Controlling fuel spills, yard runoff, and wash bay discharge. Keeping fleet grime and rail residue out of storm drains.

Mercer oil water separator at mining site

Mining

Runoff Management · Remediation Sites · Large Municipal Systems

Taming tailings water, diesel sheen, and haul-road runoff. Clearing sediment-clogged drains before they shut down operations.

Above-ground oil water separator for industrial runoff

Food & Beverage

Chemical Plants · Refineries · Storage Terminals · Cooling Water

Fighting FOG overloads and protein-heavy washdown. Containing sanitizer waste and plant floor spills before they spread.

Large Mercer oil water separator on transport trailer

Military & Defense

Vehicle Wash Bays · Airbases · Bilge Treatment · Test Facilities

Stopping coolant carryover, machining oil, and wash effluent at the source. Keeping production floors clean and compliant.

Trusted For Decades By

ExxonMobil
Chevron
Schlumberger
Lockheed Martin
Blue Origin
US Army Corps of Engineers
Gibson Energy
Martin Midstream
Buckeye Partners
Oxy
Hess
INEOS
Hartsfield-Jackson Atlanta
Penske
Firefly Aerospace
Raytheon
DHS
Stellantis
Daimler
Cummins
Harley-Davidson
TechnipFMC
BWC Terminals
DuPont

Fortune 1000 operators choose Mercer because the math works. The uptime holds. The compliance lasts.

Run the Numbers.
The Numbers Don't Lie.

Industrial oil water separator system in high-stakes environment
Maintenance cut 67%

Con Edison — Proven in High-Stakes Environments

When New York City's Con Edison needed to modernize aging separation systems, they chose Mercer. Result: maintenance cut by 67% in under two years and full API 421 compliance restored. Different industries, same outcome — no surprises, no shutdowns, no compromises.

Read the Con Edison Case Study →

ROI Comparison

ROI Parity 2.5 Years
25-Year Savings $725K
Annual Maintenance $120K/yr → $7K/yr
Media Replacements (2.5 yrs) Conventional: 6–8 · Mercer: 0
Cleanings Over 2 Years Conventional: 24+ · Mercer: 2–3

A 400 GPM unit cut maintenance costs from $120K to $7K per year, saving over $725K across 25 years.

What Our Customers Say

★★★★★

"Mercer's system has been running for three years without a single cleanout. The ROI math they showed us upfront wasn't optimistic — it was conservative."

Facility Manager
Oil & Gas Operator · Texas
★★★★★

"We evaluated five vendors. Only Mercer backed their API 421 claims with actual calculation packages. The others had brochures. Mercer had math."

Senior Process Engineer
Fortune 500 Energy Company
★★★★★

"The retrofit paid for itself in under two years. We stopped buying replacement media, stopped scheduling cleanout shutdowns, and stopped worrying about our discharge permits."

Operations Director
Industrial Manufacturing · Midwest

Join 80+ Fortune 1000 operators who trust Mercer.

Request a Free Site Audit

The Right Tools for
the Right People

Whether you design, maintain, or justify the system, Mercer equips you to make the case.

🔬

For Engineers

See the microns. Backed by math, hydraulics, and a design that delivers under real operating conditions — not just spec-sheet theory.

📊

For Purchasers

See the OPEX. Lower total cost of ownership over 25+ years — not just a lower invoice at purchase. The math works at the procurement level.

🛠️

For Operators

See the uptime. Stable flow control, solids tolerance, and equipment that goes back online without drama. No midnight shutdown calls.

Proof Over Promises.
Knowledge You Can Use.

Oil and solids sludge accumulation inside separator
White Paper

Oil + Solids + Time = Sludge™
API 421 Compliance Gaps

Download PDF →
Understanding the true cost of ownership
White Paper

Understanding the True
Cost of Ownership

Download PDF →

Integrity Isn't a Tagline.
It's a Design Parameter.

Mercer engineering team and staff showcasing oil water separator design and manufacturing in Albany, NY

For 40 years, Mercer has been trusted by industrial operators who value one thing above all else — truth in performance.

We don't take every project because we won't bend the math to win a bid. When you work with Mercer, you get an engineered solution that earns its place and keeps it for decades.

"We care more, and we own the outcome of every sale."

Ready to Solve Your
Separator Challenges for Good?

Whether you're designing new or fighting constant cleanouts, Mercer helps you stop reacting and start performing.

Start Your Design Request a Free Site Audit

✓ No obligation · No sales pitch

✓ We respond within 1 business day

✓ Free on-site evaluation

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